Zeman Manufacturing Co. - Tube Bending
Toll Free: (800) 739-9130 | E-mail: sales@zemanmfg.com
Zeman Manufacturing Company | Custom Metal Tube Cutting & Fabricating
Capabilities/Products Tube Bending Tube End Forming Tube Assembly Tube Cutting Hypodermic Tube Fabrication Lubricating Oil Cups Tube Coiling Metal Tube Spacers Tube Swaging Custom Miniature Heaters
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Tube Bending



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Stainless & Aluminum Tube Bending

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We have the tooling and ability to bend metal tubes ranging in size from small hypodermic (capillary) up to 2” diameter for a variety of applications. We bend round tube, square tube, and various other extruded or drawn shapes. We also create wireforms.

We are equipped to bend all types of metal alloys including aluminum, copper, brass, steel, stainless steel, inconel, bundyweld, cupronickel, kovar, roday, and nickel 52. We bend aluminum because of its light weight, corrosion resistance, electric, and thermal properties. For aluminum tube bending or extrusions, we try to select alloys and tempers that have some strength yet are elastic enough to take the bend stresses. In the process, tube is mounted and clamped between a clamping block and a forming die and loosely between a wiper die and a pressure die. The forming die creates the shape of the bent tube. For custom applications, we make all tooling in-house in a matter of days.




 Capabilities  Engineering & Quality  

Tube Diameter

36 gauge Hypodermic to 2" outside diameter

Shapes

Extrusions
Oval
Rectangle
Round
Square
Other

Tube Materials

We can supply you with the materials needed for your project, or you may provide us with what you already have. Our most common materials include:
Aluminum
Brass
Bundyweld
Copper
Cupronickel
Inconel
Kovar
Nickel 52
Rodar
Stainless Steel
Steel
Other metal tubing and pipe

Bending Processes

Beading
Bulging
Coiling
Coining
Compression
Crimping
Crushing
Dimpling
Drawing
Expanding
Flanging
Flaring
Flattening
Grooving
Hand Bending
Manual Bending
Ovalizing
Pointing
Pressing
Reducing
Rolling
Rotary Swaging
Serpentine
Sizing
Swaging

End Products

Arms
Beverage Tubes
Brake Lines
Conduits
Drain Tubes
Exhaust Lines
Feed Tubes
Flow Circulators/Directors
Fluid-Transfer Lines
Frames
Grab Bars
Guide Rods
Handles
Heat Exchangers
Inlet/Outlet Tubes
Oil Tubes
Power Assist
Rails
Sensors
Venturi Tubes
Many more

Design Recommendations

  • Centerline radii and tangents should be at least 2.5x outside diameter.
  • On any given part, it is most cost effective to choose only one bend radius.
  • For aluminum tube bending or extrusions, we try to select alloys and tempers that have some strength yet are elastic enough to take the bend stresses.

  • Equipment

    CNC
    Mandrel

    Secondary Operations & Finishing

    Blasting
    Buffing
    Burnishing
    Marking
    Painting
    Plating
    Polishing
    Tumbling

    Applications

    Gas Distribution
    Hydraulics
    Lubrication
    Pneumatics
    Power Transmission
    Pumps
    Others

    Industries

    Aerospace
    Automotive
    Consumer
    Electronics
    HVAC
    Medical
    Public Works
    Transportation

    Lead Time

    In-house lead time is 1-2 weeks with expedite orders welcome.

    Quantities

    1 – 500,000

     MORE IMAGES 

    · 3D Cupronickel Tube Bending

    · 3D Stainless Steel Tube Bending

    · Alloy Tube Bending

    · Aluminum Tube Bending

    · Aluminum Tube Bending

    · Bent & Flattened Tube For Heat Exchange

    · Bent Copper Tubes

    · Bent Tube Assemblies - SAE & JIC Fittings

    · Bent Tube Coil Spring

    · Bent Tube For Motor Housing

    · Bent Tube With Expansion

    · Bent Tubes 1

    · Bent Tubes 2

    · Bent Tubes 3

    · Compound Tube Bending

    · Copper & Brass Tube Bending

    · Inlet/Outlet Tubes

    · Larg Stainless Steel Tube Bending

    · Mandrel Bent Inlet/Outlet Flow Tubes

    · Polished Stainless Steel Tube Bending

    · Red Metal Tube Bending

    · Serpentine Tube Bending

    · Serpentine Tube Bending - Multiple Bend Radii

    · Serpentine Tube Bending & Pancake Coil

    · Serpentine Tube Bending Assembly

    · Small Diameter Aluminum Tube Bending

    · Small Diameter Brass Tube Bending

    · Small Diameter Stainless Steel Tube Bending

    · Stainless Steel Tube Bending

    · Stainless Steel Tube Bending - Multiple Bend Radii

    · Stain-Watts Nickel Plated Bent Tubes

    · Straight & Bent Tube With Expansion

    · Tube & Rod Bending

    · Tube Bending

    · Tube Bending For Die Cast Insertion

    · Tubes for Fluid Distribution


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    Zeman Manufacturing Company | Custom Metal Tube Cutting & Fabricating