Zeman Manufacturing Co. - Tube Cutting
Toll Free: (800) 739-9130 | E-mail: sales@zemanmfg.com
Zeman Manufacturing Company | Custom Metal Tube Cutting & Fabricating
Capabilities/Products Tube Bending Tube End Forming Tube Assembly Tube Cutting Hypodermic Tube Fabrication Lubricating Oil Cups Tube Coiling Metal Tube Spacers Tube Swaging Custom Miniature Heaters
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Tube Cutting



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Tube Housings

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We understand the need for consistent, repeatable burr free tube cutting of all different types of metals. Every fabricated tube must be cut at some point. Our experience has provided us with the knowledge and expertise to efficiently cut tubing using the most appropriate method depending on the end use requirements. We provide tube cutting services as well as complete tube assemblies.

Tube cutting is a useful process when tubes need to be fitted to assemblies. On a per print basis, we can assist in choosing the best method of cutting, or one particular method may be requested. Bevels, chamfers, grooves, hose barbs & threads can be done in the lathe cycle when cutting, or as secondary operations. We often use coping and miter cuts.

We have lathe and saw cutting capabilities from hypodermic up to 3”. Most tubing is either lathe or saw cut and deburred as a secondary operation. Deburring can be done efficiently using batch processes such as vibratory bowl deburring. Some requirements call for specific chamfer angles and sizes which require individual chamfering of each piece. We have the capability to provide miter cuts and coped ends for form fitting and welding. Burr free cutting of hypodermic tubing is accomplished with our automatic electrochemical cutting machine (ECM). This high speed cutting method produces accurate, repeatable, tight tolerance cutting with virtually no burrs. The excess material is carried away in the electrochemical cutting process leaving a very clean cut end. Very thin wall tubing will actually have a small radius on the inside and outside edges.

Let us know your cost and end use requirements. We can help you find the most effective cutting solution for your application. We can supply the tubing or we will cut your tubing to any length if you prefer to purchase your own. We specialize in short lengths and close tolerances. If there is more to do, we can take on the whole job including material procurement, cutting, bending, fabrication, finishing, and packaging.




 Capabilities  Engineering & Quality  

Tube Diameter

0.020" to 3.125"

Types

Bevels
Chamfers
Deburring
Grooves
Hosebarbs
Others

Tube Materials

We can supply you with the materials needed for your project, or you may provide us with what you already have. Our most common materials include:
Aluminum
Brass
Bundyweld
Copper
Cupronickel
Inconel
Kovar
Nickel 52
Rodar
Stainless Steel
Steel
Others

Cutting Processes

Abrasion
Beveling
Chop Die
Coping
Deburring
Gridering
Lathe
Plasma Cutting
Punching
Roller Cutting
Sawing
Shearing
Snaping
Threading
Waterjet Cutting

Design Recommendations

Coping and miter cuts are useful when fitting tubes to assemblies.

Equipment

ECM Saw
EDM Saw
Lathe
Saw
Waterjet

Secondary Operations & Finishing

Bending
Beveling
Blasting
Buffing
Burnishing
Chamfers
Deburring
Fabrication
Grooving
Hose barb fittings
Marking
Packaging
Painting
Plating
Polishing
Threading
Tumbling

Industries

Aerospace
Automotive
Consumer
Electronics
HVAC
Medical
Public Works
Transportation

Specialties

Close tolerances
Short lengths starting at .125" long

Lead Time

In-house lead time is 1-2 weeks with expedite orders welcome.

Quantities

1 – 500,000

 MORE IMAGES 

· 15° OD Chamfer

· Aluminum Tube Grommets

· Assorted Tubes

· Brass Rivet Tubes

· Burr Free Square Cuts

· Chamfered & Vibratory Deburred Tubes

· Concentric Tube Spacers

· Cupronickel Tube Grommets

· Custom Chamfer

· Cut To Length Tubes

· Cut Tube - Extended Chamfers

· Cut Tube - Matte Finish

· DOM Tube Bushings

· Drawn Over Mandrel Tube Cutting

· Drawn Over Mandrel Tube Spacers

· ECM Cut Stainless Tubes

· Electrochemical Cut - 304 Stainless

· Electroless Nickel Plated Tubes

· Flared Aluminum Tube Grommets

· ID & OD Tube Chamfers

· ID Tube Chamfer

· Lathe Cut Tubes

· Polished ID Tube Spacers

· Radiused Tubing

· Raw & Plated Steel Spacers

· Saw Cut Copper Extrusion

· Small Diameter Tube Spacers

· Snap Cut & Saw Cut Tubes

· Steel Tube Housings

· Steel Tube Insert

· Tube Grommets & Ferrules

· Tube Rings

· Tube Spacers

· Tubular Rivets

· Zinc Plated Steel Spacers


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Zeman Manufacturing Company | Custom Metal Tube Cutting & Fabricating